機箱機柜作為鈑金制造的重要應用領(lǐng)域，廣泛服務(wù)于電力、通信、網(wǎng)絡(luò )、交通、機械制造等眾多行業(yè)。隨著(zhù)新基建、智能制造、5G通信、數據中心和新能源等產(chǎn)業(yè)的快速發(fā)展，機箱機柜產(chǎn)品對可靠、、密封等高標準性能的需求凸顯，機箱機柜生產(chǎn)企業(yè)亟需加強產(chǎn)線(xiàn)的工藝創(chuàng )新、靈活柔性和自動(dòng)化程度，來(lái)應對市場(chǎng)變化和挑戰。

　　As an important application field of sheet metal manufacturing, chassis and cabinets are widely used in many industries such as power, communication, network, transportation, and mechanical manufacturing. With the rapid development of industries such as new infrastructure, intelligent manufacturing, 5G communication, data centers, and new energy, the demand for high standard performance such as reliability, safety, and sealing in chassis and cabinet products has become prominent. Chassis and cabinet manufacturers urgently need to strengthen process innovation, flexibility, and automation in their production lines to cope with market changes and challenges.

　　機箱機柜行業(yè)傳統加工方式痛點(diǎn)分析

　　Pain point analysis of traditional processing methods in the chassis and cabinet industry

　　近年來(lái)，機箱機柜行業(yè)技術(shù)發(fā)展迅速，新技術(shù)、新材料、新工藝不斷涌現。高密度機箱機柜、模塊化機柜、智能運維系統等創(chuàng )新產(chǎn)品逐步成為市場(chǎng)主流。機箱機柜行業(yè)競爭格局日趨激烈，市場(chǎng)集中度逐漸提高。頭部企業(yè)和一些中小企業(yè)開(kāi)始通過(guò)引進(jìn)的激光智能加工裝備來(lái)提升產(chǎn)品性能，如技術(shù)創(chuàng )新、多元化訂單、定制化加工等，走差異化競爭戰略。?

　　In recent years, the technology development in the chassis and cabinet industry has been rapid, with new technologies, materials, and processes constantly emerging. Innovative products such as high-density chassis cabinets, modular cabinets, and intelligent operation and maintenance systems are gradually becoming mainstream in the market. The competition in the chassis and cabinet industry is becoming increasingly fierce, and the market concentration is gradually increasing. Leading enterprises and some small and medium-sized enterprises have begun to improve product performance by introducing advanced laser intelligent processing equipment, such as technological innovation, diversified orders, customized processing, etc., adopting a differentiated competitive strategy.?

　　機箱機柜行業(yè)傳統的鈑金加工方式，如火焰切割、等離子切割等，普遍存在效率與質(zhì)量難兼顧的問(wèn)題。切割過(guò)程中不僅機械壓力大、熱量傳導強，極易造成板材熱變形，還會(huì )帶來(lái)切口粗糙、精度不足、毛刺多等缺陷，導致后續折彎、焊接和裝配環(huán)節困難重重，返工率高、加工周期長(cháng)，難以滿(mǎn)足當前行業(yè)對高精度與率的雙重需求，存在一些比較突出的難點(diǎn)痛點(diǎn)。1生產(chǎn)周期長(cháng)，產(chǎn)能預測困難傳統火焰、等離子切割機功能單一，生產(chǎn)周期長(cháng)，產(chǎn)能計劃預測困難，訂單交付風(fēng)險大；2工藝變更頻繁，柔性不足工件產(chǎn)品規格差異大，常出現換模換刀頻繁，生產(chǎn)節拍和效率低下，無(wú)法滿(mǎn)足多元化、定制化市場(chǎng)發(fā)展趨勢需求；3下料精度低，折彎難度高傳統機械剪板機、沖床等，傳統方式切割下料精度低，導致折彎工藝難度增大（如單邊/雙邊高度一致性），返工率高，品質(zhì)一致性無(wú)法保障；

　　The traditional sheet metal processing methods in the chassis and cabinet industry, such as flame cutting and plasma cutting, generally suffer from the problem of balancing efficiency and quality. During the cutting process, not only is there high mechanical pressure and strong heat conduction, which can easily cause thermal deformation of the sheet metal, but it can also lead to defects such as rough cuts, insufficient accuracy, and many burrs, making subsequent bending, welding, and assembly processes difficult, with high rework rates and long processing cycles. It is difficult to meet the current industry's dual demands for high precision and high efficiency, and there are some prominent difficulties and pain points. 1. Long production cycle, difficult capacity prediction. Traditional flame and plasma cutting machines have single functions, long production cycles, difficult capacity planning prediction, and high order delivery risks; Frequent process changes and insufficient flexibility lead to significant differences in product specifications, frequent mold and tool changes, low production pace and efficiency, and inability to meet the demands of diversified and customized market development trends; 3. Low cutting accuracy and high bending difficulty of traditional mechanical shearing machines, punching machines, etc. Traditional cutting methods have low cutting accuracy, resulting in increased difficulty in bending processes (such as single-sided/double-sided height consistency), high rework rates, and inability to guarantee quality consistency;

　　4自動(dòng)化程度不足傳統機箱機柜生產(chǎn)車(chē)間整體自動(dòng)化水平較低，加工環(huán)節多、工序繁雜，工人勞動(dòng)強度大，工藝銜接不順暢，生產(chǎn)成本居高不下。機箱機柜行業(yè)激光應用一站式解決方案

　　The overall automation level of traditional chassis and cabinet production workshops is low, with multiple processing steps, complex procedures, high labor intensity for workers, poor process connection, and high production costs. One stop solution for laser applications in the chassis and cabinet industry

　　通宇恒成面向機箱機柜制造行業(yè)率先推出的激光應用一站式解決方案。涵蓋金屬板材激光切割自動(dòng)上下料系統、金屬板材激光切割機、便攜式激光焊接機等。廣泛適用于電力設備、通訊設備、網(wǎng)絡(luò )機柜、控制柜、服務(wù)器機箱等各類(lèi)機箱機柜產(chǎn)品，滿(mǎn)足鈑金下料、復雜形狀激光開(kāi)孔/鏤空、高精度激光焊接、激光除銹/清洗等精密加工需求，以高度數字化、智能化生產(chǎn)設備及管理軟件，精準對接企業(yè)生產(chǎn)需求，逐步實(shí)現數字化、自動(dòng)化、標準化產(chǎn)線(xiàn)改造，大幅提升企業(yè)核心競爭力。

　　Tongyu Hengcheng is the first to launch a one-stop solution for laser applications in the chassis and cabinet manufacturing industry. Covering automatic loading and unloading systems for metal sheet laser cutting, metal sheet laser cutting machines, portable laser welding machines, etc. Widely applicable to various types of chassis and cabinet products such as power equipment, communication equipment, network cabinets, control cabinets, server chassis, etc., it fully meets the precision processing needs of sheet metal cutting, complex shape laser drilling/hollowing, high-precision laser welding, laser rust removal/cleaning, etc. With highly digital and intelligent production equipment and management software, it accurately meets the production needs of enterprises, gradually realizes digital, automated, and standardized production line transformation, and greatly enhances the core competitiveness of enterprises.

　　通宇恒成智能加工設備具備高柔性、高靈活、高自動(dòng)化加工能力，快速響應生產(chǎn)訂單需求，輕松應對多品種、小批量及定制化加工。實(shí)現高精度切割下料，無(wú)懼復雜工藝，確保后續折彎、焊接等工序的高質(zhì)量銜接，幫助客戶(hù)企業(yè)大幅提升生產(chǎn)效率，降低人工依賴(lài)與綜合成本。

　　Tongyu Hengcheng intelligent processing equipment has high flexibility, high agility, and high automation processing capabilities, quickly responding to production order needs and easily handling multiple varieties, small batches, and customized processing. Realize high-precision cutting and cutting without fear of complex processes, ensure high-quality connection of subsequent bending, welding and other processes, help customer enterprises greatly improve production efficiency, reduce labor dependence and comprehensive costs.

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